I just received my KC off road lights and after an initial overview, it looks like the lights are too tall for my bull bar unless I remove the "cup" just below the light and above the rubber washers. If I remove the cup I am afraid they won't stay in position after I adjust them though. Plus the rubber washers are flat and my bull bar is round. Has anyone rigged something like this before? Unfortunately my bull bar isn't big enough to accommodate the full mounting system. I figured the lights would come with some hardware for mounting to a bar but it looks like these are designed for mounting to flat surfaces.
I have a Steelcraft bull bar and KC HiLites 233 Daylighter 6-inch off road lights.
Also how are you supposed to get the washer for the inside of the bar inside the bar? It is about 3 times larger than the hole on the bottom of the bull bar. I was thinking about pushing it all the way up and through the bull bar with a coat hanger. I really don't want to return the lights since that would be a PITA but if there is no way to make them work I suppose I will have to.
First shot shows the full mounting system, second shows what I have to do for it to not be too tall to fit between the bars.