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Brake Fluid Sensor

39K views 14 replies 9 participants last post by  carlosrmelendez2020  
#1 ·
My brake/ABS idiot light has been coming on randomly for a while and I finaly took it into the dealership to get it checked out. Turns out it is the brake fluid level sensor is bad. I was told I needed to replace my master cylinder to fix it as it is the only way to replace the sensor and would be looking at $500. I know I could do it myself for much less, but wondered does anyone know a way to bypass this sensor so I dont need to replace the master cylinder? I'm tired of looking at that light when it does come on.
 
#7 ·
I think that this would be your best (least costly) bet. I don't how different the brake fluid resevoirs are from a '04 RAM 2500 and a '06 RAM 1500 but the sensor on my 2500 was fairly easy to remove (and replace) from where it fits in the brake fluid resevoir. I inadvertantly dislodged mine while changing my fuel filter. When I was finished changing the fuel filter I found the sensor (a small circuit board at the end of a pair of wires) free-floating in the engine compartment. I had not noticed it before I started the job and it took a fair amount of time to figure out what it was and where it went. There was a part # printed on it so I "googled" the number to find out what it was. Came back as the brake fluid sensor. Once I knew what it was pretty easy to narrow my search RE: where it went. To be completely honest, it doesn't look like it was meant to be routinely replaced. I found a hole in the side of the fluid resevoir and it snapped right into place. Problem solved.
So, as stated above, check out your local salvage yard. You might have to buy the complete resevoir assembly but maybe you could just "harvest" the sensor. I'm sure it will be a lot less than $500!!! Good luck.
RipVan
 
#11 ·
Yeah, I looked at rockauto and they just had the whole mastercylinder also. No sensor and no just resevour. But you could buy a master cylinder with no resevour. I could try a junk yard but otherwise I can't find a place that sells just the sensor.
 
#13 · (Edited)
I also have a problem with the ABS/BRAKE lights being lit on the dash. The ABS sensor on the rear axle does not appear to be the problem since it shows the proper resistance of 1.8K ohms. So, I started looking at the sensor that is underneath the brake fluid reservoir. It shows an extremely large resistance / open circuit. So, I tried putting a 1K ohm resistor across the connectors in the socket that is on the cable that connects to the bottom of the reservoir while the cable was not connected to the sensor. It turns that this will turn off the ABS/BRAKE warning lights. The ABS sensor on the rear axle is 1.8K ohm, IIRC, but I did not have that value handy to do a test with. I did have some 1K resistors already out since I was working on an Arduino project, so I figured I would just give one of them a try to see if it made a difference. Of course, it doesn't *fix* the problem, just kind of masks the problem. But, it does give me a bit of data to indicate that the problem is probably that sensor instead of a wiring issue. A wiring issue would probably be a bigger pain to trace down.

I'm not sure what the resistance for a good sensor should be. If someone has a multimeter handy, could they try measuring the resistance across the two pins at the bottom of the reservoir with the plug removed? Thanks...
 
#15 ·
Why do so many people comment giving their useless opinions, he asked a simple question that has a simple answer. Is there a way to bypass the sensor and the answer is yes. If its a brake fluid switch you put a jumper wire from wire to wire or simply unplug it, its one or the other. If its a brake fluid SENSOR you need to unplug it and put a 10k ohm resistor from wire to wire Youre welcome